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Service/Technical
1
Section 3.0 Packaging 3-1
3
Section 5.0 Configuration
3
PA/5000 Operations Manual
4
Table of Contents
4
1.1 Specifications
5
Section 1, Product Features
6
2.1 Floor Stand Assembly
9
2.2 The Main Unit
9
PA/4000 User’s Manual
10
Section 2, Components
10
2.4 Air Filter 7505-103
16
2.7 Optional Components
18
3.0 PACKAGING
20
3.1 Containers
20
4.0 INSTALLATION
21
4.1 Overview
21
4.2 Assembling the Stand
21
Section 4, Installation
22
4.5 Air Tube Connections
26
4.10 Mounting the Photosensor
31
Electrical Connections
33
PRINTHEAD
34
ASSEMBLY
34
Top Down Application
36
4.16 Final Positioning
39
5.0 CONFIGURATION
40
Section 5, Configuration
41
LABEL RIBBON ERROR
42
Hold Key then:
47
Preparation
51
REAR PLATE
56
IMPACT PLATE
56
.20” ± .05”
56
5.5 Example Job Setup
57
6.0 OPERATIONS
59
6.1 Start of the Day
59
CONFIGURATION SHEET
60
6.4 End of the Day
61
7.0 Prodigy Plus
62
7.1.2 Bar Codes
63
Element Based Bar Codes
63
7.2 Internal Font Examples
64
Prodigy Plus
66
Prodigy Plus 152
66
(Font 9 Continued)
72
7.3 Bar Code Examples
73
PERFORMANCE SERIES FOR
87
8.2 Label Format Setup
89
*Required
90
8.3 Printing a Label
92
9.0 MAINTENANCE
94
9.1 Daily Maintenance
94
9.2 Weekly Maintenance
94
9.3 Monthly Maintenance
94
Section 9, Maintenance
95
10.0 TROUBLESHOOTING
96
POWER PROBLEMS
96
10.3 PRINTING PROBLEMS
97
Section 10, Troubleshooting
100
10.4 TAMPING PROBLEMS
101
ASCII Control Code Chart
113
APPENDIX B
114
Cable and Pin connections
114
CJ Pin Connections
114
Cable Connections
115
DB25PDB25S
115
DB25PDB9S
116
APPENDIX C
117
Backplane Chassis Switches
119
1 2 3 4 5 6 7 8
119
OFF OFF OFF OFF ON ON OFF ON
119
DIP Switch Bank S1
120
DIP Switch Bank S2
120
Press F7 for General Utility
130
APPENDIX D
133
Replaceable Components
133
Media Supplies
134
PA/4000 GLOSSARY
137
Diagraph PA/4000
143
Printer/Applicator
143
5802-929
143
Revision A
143
2.1 THEORY OF OPERATION
145
Technician’s Guide 2-2
146
Technician’s Guide 2-3
147
Technician’s Guide 2-4
148
Technician’s Guide 2-5
149
Technician’s Guide 2-6
150
Technician’s Guide 2-7
151
Technician’s Guide 2-8
152
Technician’s Guide 2-9
153
Technician’s Guide 2-10
154
Technician’s Guide 2-11
155
Technician’s Guide 2-12
156
Technician’s Guide 2-13
157
Technician’s Guide 2-14
158
Technician’s Guide 2-15
159
Technician’s Guide 2-16
160
2.2 ADVANCED TROUBLESHOOTING
161
Technician's Guide 2-18
162
Technician's Guide 2-19
163
Technician's Guide 2-20
164
2.3 REMOVAL AND REPLACEMENT
165
Technician’s Guide 2-32
166
Technician’s Guide 2-34
168
Technician’s Guide 2-35
169
REPLACING THE TRANSFORMER
169
Technician’s Guide 2-36
170
Technician’s Guide 2-37
171
2.3.4 SENSORS
171
Technician’s Guide 2-38
172
Technician’s Guide 2-39
173
REPLACING THE EDGE SENSOR
173
Technician’s Guide 2-40
174
Technician’s Guide 2-41
175
Technician’s Guide 2-42
176
Technician’s Guide 2-43
177
Technician’s Guide 2-44
178
Technician’s Guide 2-45
179
Technician’s Guide 2-46
180
2.4.1 PRINTHEAD
181
Technician’s Guide 2-47
185
2.4.4 DARKNESS ADJUSTMENT
185
Technician’s Guide 2-48
186
2.5 TESTING THE PA/4000
187
3.1 FAMILY TREE
191
3.2 ENGINEERING DRAWINGS
192
3.3 SPARE PARTS KITS
193
3.4 SPECIFICATIONS
196
PA/4010 Tam
196
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